Novel framework for optimising the protection of glass screens

Case Study - Corning

Smart materials have properties that can be controlled by external stimuli. There is increasing interest in using non-Newtonian fluids to create smart materials with mechanical properties which respond to the force applied to them. One example is flexible body armour that protects its wearer with a woven fabric infused with a non-Newtonian fluid that will harden on impact. Analogous smart materials like solid-fluid laminates could potentially provide impact protection for devices such as touch screens but researchers have struggled to model the complex interactions between the deforming solid and fluid flows that would inform their design.

Project partner

Corning Incorporated is a leading innovator in materials science, specialising in glass science, ceramic science, and optical physics. Their cutting-edge glass technologies include toughened, antimicrobial, and flexible glass, and they work with some of the biggest manufacturers to translate these technologies into the latest smartphone and laptop designs.

Schematic of complex, multiple coupling between solid and fluid in a laminate (left) with a simplified scaling analysis to capture the key properties (right). Image credit: modified version of Figure 1 in Richards et al. 2023 PNAS CC-BY 4.0.

The challenge

To design smart materials using a solid-fluid laminate system, researchers need to be able to model the interactions taking place within the system. This represents a significant challenge: the deformation of the solid creates pressure-driven fluid flows, which alter the solid’s deformation, thus creating a feedback loop. A further complication is introduced by the non-Newtonian nature of the fluid as its properties change as the flow evolves over the course of the impact.

How did ECFP help?

ECFP worked with Corning Inc. to devise a simplified scaling analysis (image above) and applied it to a laminate composed of a non-Newtonian fluid sandwiched between a flexible sheet and a rigid base layer. This mimics a typical product which usually comprises a piece of glass on top of an LCD panel, in which both solid layers need to withstand impacts. The theoretical approach was verified with experiments using a bespoke impact apparatus (shown below), with an indenter driven by a universal testing machine and force visualisation provided by a photoelastic substrate.

The team found that unlike flexible body armour, a laminate with a fluid that thins upon impact delivers optimal protection for solid-fluid laminates. This provides a new approach for designing and analysing smart solid-fluid composites with a simplified coupling between the parts.

A universal testing machine compresses a laminate system.
Compression of a model laminate on a photoelastic base using an adapted universal testing machine. Bright regions reveal high pressure zones under impact.

How can we help you?

Please get in contact with us to find out more about ECFP and whether we can help you.